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| Cause | Likelihood | Heat Level | |-------|------------|-------------| | Undersized wire gauge on load terminals | High | Very Hot | | Blocked ventilation filter or fan failure | High | Scorching | | Output relay welded in closed position | Medium | Extreme | | Ambient temperature above 50°C (122°F) | Medium | Warm-Hot | | Thermocouple short-circuit causing PID loop runaway | Low | Intermittent Hot |

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