The FSDSS‑232 (“Fast‑Streaming Discharge‑Sustained Source”) is a newly developed high‑temperature plasma generator designed for materials processing, thin‑film deposition, and plasma‑assisted synthesis. This paper presents a comprehensive thermal and performance study of the FSDSS‑232 operating in its “Hot” regime (electron temperatures 5–10 eV, ion densities up to 2 × 10¹⁸ m⁻³). We describe the source architecture, the diagnostic suite employed (Langmuir probes, optical emission spectroscopy, infrared thermography, and fast‑camera imaging), and the methodology for quantifying heat flux, energy efficiency, and plasma uniformity. Results reveal a peak surface heat flux of 4.2 kW cm⁻² at 150 W input power, with an overall energy conversion efficiency of 38 % from electrical input to plasma kinetic energy. Spatial uniformity across a 100 mm diameter target area is better than ±7 %. We discuss the underlying physical mechanisms governing the hot regime, including sheath dynamics, electron–neutral collisions, and magnetic confinement effects. The paper concludes with recommendations for scaling the FSDSS‑232 to industrial‑relevant power levels and outlines prospective applications in advanced manufacturing.

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